Entrepreneurship Development Institute Of India - Gujarat
42852620 tender for supply, installation and commissioning of machinery for the establishment of common facility center in the metal fabrication cluster (aluminum/ steel) at surat 1 powder coating machine (qty. : 1 nos.) plant capacity: minimum 250 mt/month water drying tank: (gas fired) description specification overall dimensions area per tank (w x d x h) 9000x 1800x 1800mm (wxdxh) inner dimensions (w x d x h) 6600 x 1000 x 1600mm (wxdxh) type of heat source lpg/cng thermal rating minimum 80,000 kcal/hr. blower capacity minimum – 8500 m3 / hr x 2 nos. motor capacity 5 hp x 2 nos insulation type 100mm thick rockwool min. temperature of air 100c min. load per batch 350 kg /hr. (metal/aluminium/steel) powder spraying chamber with cyclone recovery system overall size area (wxdxh) 5300 x 5200 x 3500mm working size (wxdxh) 4300 x 2000 x 1700mm operator cut out 600 x 1700 mm x 2nos (w x h) reciprocator cutout 150 x 1700 mm x 2 nos article entry exit cut out 500 x 1700 x 2nos with doors. cyclone capacity 5000 m3/hr x 2 nos min. motor rating 7.5 hp x 2 nos. material of construction booth chamber, trough in ms/low corrosion material sheet/ss 1.2mm thick, powder coated and cyclone in 1.6mm thick m.s. with powder coating form inside & outside. powder curing oven overall size dimensions (w x d x h) minimum 16,000 x 1800 + 2500 x 3500 (mm) inner dimensions (w x d x h) minimum 15,000 x 800 x 3350 mm (l x w x h) article opening (d x h) 500 x 1700 (mm) x 2 nos. (w x h) with doors. type of heat source lpg/cng thermal rating minimum 2,50,000 kcal/hr blower capacity minimum 25,000 m3/hr x 2 nos motor capacity –min 1440 rpm 15 hp x 2 nos insulation type 150 mm rockwool min. temperature of air 220 º c material throughput 350 kg./hr (metal/aluminum/steel) scope of supply summary for powder coating plant 1. plant capacity : minimum 250 mt/month 2. water drying tank – gas fired convection >>> 01 no. 3. powder coating booth cyclone recovery >>> 01 no. 4. powder curing oven – lpg fired convection >>> 1 no. 5. overhead chain conveyor consisting of track and chain min – 70 mtr. caterpillar drive, control panel for variable speed, tensioning unit >>> 1 set 6. 4 automatic + 100ltr powder hopper >>> 1 set.(min. 500lts) 7. manual powder coating equipment’s >>> 2nos 8. electromechanical reciprocators (for gun movement) >>> 2nos 9. twin hoist with structure >>> 1set 2 anodizing plant (qty. : 1 nos.) plant specification: plant capacity : minimum 300 mt/month • max. batch capacity (anodizing):80 sq.m/batch/tank………each (2) anodizing tanks • batch capacity (electro color) :80 sq.m / batch. • article to be anodized: alu.sec.of 20 ft.length (max.) (for ladder)(basis 2.5kg/ sq.m = 1mm thick avg. of each sec.) • chilling of anodizing baths : min 70 tr 2 nos chilling power required : min 300 kw (connected load) equipment specification: • rectifier 20,000 amps/20v along with control panel 2nos. • 70 ton complete water cooled chilling unit with heat exchanger– 70tonx2nos. • pptank (25mm thick sheet)– minimum 15 nos ms tank & 2 nos ss tank = total 17 tanks • rotary air blower – 2 nos.with single shot blasting unit • flight bar/jigs/fixture/clips and clamps–depend on project location/scope • format arial handling eot lifter type auto control crane – 2 crane • fabrication of structural platform (including) – 1nos. • laboratory equipment and reagents along with one oxide thickness testing machine • filter units for color /cold sealing – 2 nos. (2 sets per tank). • reverse osmosis unit (r.o.) – 1 no. • electro colour transformer 20,000amps/20kva capacity, with auto control panel including timer & badger • fixture / flight bar stands – 2 no. (steel channel) • bus bars, anodes, wooded blocks & cathodes with fittings – 3lot • valves & piping (pvc) 1 lot + 3 pcs in spare • insulation of caustic tank 1nos • chemical mixing / storage tanks (fitted with stirrer) – 2nos • specialty anodizing chemicals for starting and recommended spares & and consumables • effluent treatment plant (highly important as per pollution control board) • 4 small crane to move product & way bridge 1 technical details & specifications of primary equipment & machinery rectifier: 2 nos. suggestive (bharati/siemens) • input : 440v, 3ph, 50 hz a.c. supply. • output volts: 0 20v, steeples variable separately housed on load motorized voltage regulator, along with a control panel fit with timer, auto cut off and buzzer. • output current : 20,000 amps dc • capacity : 66 kw • duty cycle : 100% continues • cooling: transformer oil auto control panel: • indicating lamp 1no • digital type timer 2no • on off push button 2no • toggle switches 1no • contractor with overload relay 1no • buzzer 1no rotary air blower: • roots type blower complete unit: 2 hp cap. – 2 no ro water treatment plant • cap 5000ltr./hr.(depending upon water quantity/tds) laboratory equipment/reagents: • micron thickness tester: 1no. • 2 set of burets, pipette, volume trick flask, beaker etc. • ph meter: 1 no. eot with lifter type crane : two sets(auto) filter unit : 2 nos. (2 sets per tank) anodising tank size: 20ft.x5ft.x8ft.(lxwxh)–2no(pp) cold sealing & gold tank: 20ft.x4ft.x8ft.(lxwxh)–2no(pp+ss) colour tank size: 20ftx4ftx8ft–1no.(pp) other rinsing tank :20ft.x4ft.x8ft.(lxwxh)–9nos(pp) caustic tank, ageing & rinsing : 20ft.x4ft.x8ft.(lxwxh)–3nos(pp/ms) anodes & cathodes for anodising: 6 set each acid chilling system • complete water cooled chilling unit (screwtype) capacity 70 ton = 2set • inlet chilled water temperature: 8 degree. c • outlet water temperature: 15 degree. c • temperature to be maintained in anodizing bath: 18 20 degree. c • condenser water in/out temp.: 32 degree. c electro colour transformer :suggestive (bharati electrical/siemens) • input : 440v,3ph,50hza.c.supply • output current : ~20,000 amps ac • capacity :20kva • cooling :transformer oil 3 wood grain sublimation machine (qty. : 2 nos.) application / uses: plant capacity : minimum 150 mt/month • powder coating job : aluminium profiles • job maximum dimension : 6200mm x 100mm x 150mm • production capacity : min 60 profiles/per hour (approx. weight 3.0 kg per profile depending on profile sizes) • wood effect system : individual profile vacuum system • fuel medium: l.p.g. /p.n.g heating, direct fired system power requirement a) wood effect curing oven : 10 hp b) profile suction fixture, vacuum unit, and drive motor : 5 hp total power: 15 hp make of the material • vacuum pump suggestive – (busch (germany)) • blower motor shradhdha (or india made) • gear motor rotomotive/bonfiguli (italy/india) • gas burner riello italy technical specification a. major • wood effect curing oven : 1 set. • vacuum pump with necessary hoses : 1 set • vacuum fixtures with trolley : 2 sets. • membrane trolley and fixture for sheets : 1 no • electrical control system : 1 set. • type of oven : lpg burner – 1 no make ecoflam / riello • insulation: rock wool 48kg/m³ • insulation thickness : mini. 150 mm, • fuel : gas fired direct heating system • panel board : ms, powder coated. • motor : 1x 10 hp crompton 3ph, 1440rpm • doors (entry & exit) : front/exit side door gear motor operated b. electrical control panel c. membrane trolley and fixture: for processing of 2 doors/sheets of size 8’x4’ fixture can accommodate two sheets at a time and size of fixture is 5600x1500mm. one membrane fixture with trolley will be provided. d. profile fixture • fixture : square tubes • base frame : channel steel • rail : angle steel • vacuum system : 2 sets. • vacuum heads : min. 15 nos vacuum heads on each fixture, suitable to process 15 bagged aluminium profiles. 4 overhead crane : (qty. : 2 nos.) • crane lifting capacity: 2 ton • crane clear height : 6.0 mtr • x c.t single beam box : single box beam type • x c.t double beam box :yes/no • y l.t beam: yes/no • x c.t sq. bar: 18 mtr • y l.t sq. bar : yes/no • troly size and box beam : box beam type standard • crane brackets: yes/no • bracket height from ffl: 6.0 mtr • unit: 2 pices crane steel and machine detail: • span beam side plate : 6 mm • span beam top and bottom plate :10 & 10 mm • l.t. trolley box beam: 10 m • c.t. beam square bar :angle 50x50x6 mm • l.t. wheel l block type : 250 mm • c.t. wheel pinned type : 150 mm • total shaft and wheel material :en8 • pulley material: ms • wire rope drum thk: 10 mm • wire rope :10 mm 2 foll • lifting huck : forging c type • hoist gear box helical type : standard • u.d. motor break : 150 mm disc break • l.t. motor break : yes/no • total bearing size : standard • colour epoxy : golden yellow • ud speed : 2.5 to 3 m/mint • lt speed : 5 to 18 m/mint • ct speed : 5 to 12 m/mint crane electric systems: • l.t wiring (busbar or wire) :125 amp. dsl busbar type 4 foll • c.t wiring (busbar or wire) :c rail festoon system • panel make : mitshubishi & tc make • ud drive a.c : connector operator • l.t drive a.c : 3 h.p ac drive • c.t drive a.c : 1 h.p ac drive • l.t motor : 1.5 hp 2 pic, gear motor • c.t motor : 0.5 hp 1 pic, gear motor • main hoist motor : 3.5 h.p 1440 rpm, gear motor • remote (wireless or wire):wire less remote • motor make : standard neptune/stallion/silver make • electric wire wiring :standard • limit switch : standard crane l.t. steel detail • l.t. beam (30 mtr): ismb 250x125 l.t. channel • l.t. square bar (30 mtr): sq. bar 50x50...