Dx Type Ahu Air-Conditioning System Supply, Installation, Testing And Commissioning Of Dx Type Ahu Air-Conditioning System For Srp Clean Room At Facilitation Centre For Industrial Plasma Technologies-Institute For Plasma Research Per The Detailed Specifications Mentioned In The Tender , Dx Type Double Skin Air Handling Unit ( Dsahu ) : Supply Of Floor Mounted Dsahu With All Required Accessories.Dsahu Constructed Out Of Pre-Plasticised / Plastic-Coated / Powder-Coated 22 Swg Inner And 24 Wsg Outer Skin Gi Sheets With 43±3 Mm Thick Puf Section ( Density 38±3 Kg / Cu.Mtr ) As The Insulating Core And Comprising Of Following Sections: Return Air Mixing Chamber, Pre-Filter With 10 Micron Filter, Cooling Coil With Intertwined Coils ( Minimum 6 Rows, 2 Circuits Of 5.5 Tr Each ) For Direct Expansion And With Thermostatic Expansion Valve, Fan Assembly Section With Fan, Motor, Drive Set, Secondary Fine Filter Section With 5 Micron Filters. The Units Shall Have Sa, Ra, And Fa Volume Control Dampers, Ss-304 Insulated Drain Pan Etc. Fresh Air Damper Shall Be Fitted With A Factory Assembled Pre-Filter Section Containing 50 Mm Thick Washable Synthetic Type Air Filters Assembled In Anodised Aluminium / Ss Flange Type Frame And Ss Bird Screen / Wire Mesh With Cowl Type Arrangement. The Ahus Should Be Completely Air Tight. It Shall Be Installed On 150 Mm Rcc Block With Vibration Isolation Pads In Exposed Area. Insulation Should Be Adequate For Minimizing Heat Gain. Gi Sheet For Inner Skin Shall Be Of Zinc Coating Of 240-275 Gsm. Other Details As Specified In Technical Specification. The Complete Dsahu Suitable For 415±10 % Volts, 50 Hz, 3 Phase Ac Supply As Described Above With Capacity Of 1000 Cfm ( Minimum ) At 125 Mmwc Static Pressure With 11.0 Tr Intertwined Cooling Coil ( Two Circuit Of 5.5 Tr Each ) . , Installation, Testing And Commissioning Charges For Item Sr. No. 1.00 , Air Cooled Condensing Units With Accessories: Supply Of 5.5 Tr Single Circuit Condensing Unit ( 1W+1S ) With All Required Accessories Including Interconnecting Copper Pipes / Tubes With Nitrile Insulation Etc. As Specified In Technical Specification. Compressor Shall Be Hermetic Scroll / Rotary Compressor With R410a / R407c / Ipr Approved Refrigerant And O.D. ( Outer Diameter ) , Minimum Wall Thickness And Quality Of Seamless Copper Refrigerant Pipes Shall Be As Per Copper Tube-Astm B 280 Standard. The Condensing Units Shall Be Mounted On Suitable Ms Supporting Structure. The Complete Air Cooled Condensing Unit Suitable For 415±10 % Volts, 50 Hz, 3 Phase Ac Power Supply As Described Above. , Installation, Testing And Commissioning Charges For Item Sr. No. 3.00 , Electrical Control Panel With Instrumentations: Design, Manufacture, Supply Of Cubicle Type, Dead Front, Sheet Steel, And Wall Mounted Control Panels. The Panel Shall Be Suitable For 415 Volts, 50 Hz, And Shall Have Separate Compartments For Cu. Bus Bar. It Includes Anchoring In To The Wall / Foundation, Wiring And Earthing Terminating In To The Main Switch Fuse Unit In Each Panel, Power / Control Wiring, Earthing Etc. Following Accessories Shall Be Mounted Within Control Panel As Per Specifications. A. Incoming Main Incoming With 64 / Suitable Amps Tpn Mccb Complete With Following. • Digital 3Ø Panel Meter For Voltage And Current. • O / V, U / V Tripping Mechanism For Voltage Fluctuation Exceeding 10% Of The Rated Value. • Single Phase Preventers ( Spp ) With Revers Phase Protection ( Rpp ) And Phase Indicating Lamps. B. Out Going Outgoing Feeders Of 2 Nos. 32 / Suitable Amps Tpn Mcb ( 10 Ka, C Curve ) For 5.5 Tr Condensing Units, 1 Nos. 10 / Suitable Amps Tpn Mcb ( 10 Ka, B Curve ) For 3 Kw Heater Bank And 1 Nos. 16 / Suitable Amps Tpn Mcb ( 10 Ka, C Curve ) For Ahu Units With Starter ( Dol / Star-Delta ) . The Compartment Shall Contain Ct Operated Ammeter With Selector Switch For Each Out Going Feeders. Necessary Internal Control Wiring, On / Off Push Button, Power Wiring & Control Wiring Complete In All Respect And As Approved By Engineer In Charge. Provision Of 1 Nos. Of 16 Amps Tpn Mcb As Spare. C. Instrumentation And Controls: A Microprocessor Based Controller Shall Be Provided For Dx Ahu Air Conditioning System Inbuilt In Electrical Panel Or In A Separate Control Panel As Per Site Conditions And System Requirements. It Should Be Possible To Operate The Entire Air Conditioning System And Set Working Parameters Of Dx Ahus Unit From This Control Unit. Microprocessor Control Should Be Loaded With All Features / Functions As Specified In Technical Specification. The Vendor Shall Be Solely Responsible For The Completeness And Correctness Of The Internal Wiring, Integration And For The Proper Functioning Of The Connected Equipment. • Electrical Control Panel With All Instrumentation, Accessories And Wiring Complete As Described Above , Installation, Testing And Commissioning Charges For Sr. No. 5.00 , Electrical And Control Cables: Supply, Laying And Termination Of Electrical Power And Control Cables From Electrical Panel To Condensing Unit, Ahu, Heater Box Etc. Cable Should Be Laid In Perforated Gi Cable Tray With Proper Saddling. Other Details As Specified In Technical Specification. , Supply Of 4 Core X 4.0 Sq.Mm Copper Multi Strand Armoured Cable. ( Electrical Panel To Od Condensing Units ) , Lying And Termination Charges For Sr. No. 7.01 , Supply Of 3 Core X 2.5 Sq.Mm Copper Multi Strand Armoured Cable. ( Electrical Panel To Ahu Units ) , Lying And Termination Charges For Sr. No. 7.03 , 4 Core X 2.5 Sq.Mm Copper Multi Strand Armoured Cable. ( Electrical Panel To Duct Heater ) , Lying And Termination Charges For Sr. No. 7.05 , 4 Core X 1.5 Sq. Mm Copper Flexible Control Cable. ( Electrical Panel To Od Condensing Unit And Ahu ) , Lying And Termination Charges For Sr. No. 7.07 , 2 Core X 1.5 Sq. Mm Copper Flexible Control Cable. ( Electrical Panel To Heater Panel And Dp Switch ) , Lying And Termination Charges For Sr. No. 7.09 , 2 No. 3 Mm Dia. Copper Wires Set For Earthing. , Lying And Terminaion Charges For Sr. No. 7.11 , Ducting: Supply, Fabrication Of Sheet Metal Ducts As Per Is 655 And Is 277 According To The Approved Drawing, Including Necessary Angle Frames, Suspenders, Anchor Fasteners, Nut & Bolts, Rubber Gaskets, And The Transition Piece Between Blower And Supply Air Duct ( As Per Technical Specification ) . Duct Sheet Shall Be 22 Swg Galvanised Steel Sheet ( Zinc Coating Of Minimum 240-275 Gsm ) Or Aluminium Rectangular Ducts As Stated Above. All Nut Bolts Should Be Hot Dip Galvanized / Zinc Coated. Preparation Of Pcc Footing With Ms Support Structure Required For Exposed Duct Support Not In Scope Of Ducting. , Installation And Testing And Commissioning Charges For Sr. No. 8.00 , Fire Damper: Supply Of Approx.400 Mm X 350 Mm Or Suitable Required Size Fusible Link Type Fire Damper In Sa Path. The Damper Shall Be As Per Ul Listed Ul 555; 1995. The Damper Shall Be Constructed Out Of 16G Galvanized Sheet Steel. Other Details As Specified In Technical Specification. , Installation And Testing And Commissioning Charges For Sr. No. 10.00 , Air Duct Heater: Supply Of Flanged In Type 3 Kw ( 3X 1 Kw ) Electric Air Duct Heater Of Approx. 400 Mm X 350 Mm Or Suitable Required Size With Ip-54 Grade Terminal Enclosure & Component Panel Containing Heater Terminals, Wiring, Terminal Blocks, Safety Devices Like Thermostat ( Automatic Reset Type ) , Thermal Cut Out ( Manual Reset Type ) , Dp Switch ( Air Differential Pressure Switch ) Etc. Moc Of Tube Sheath And Fins Should Be Of Ss-304 Grade. Other Details As Specified In Technical Specification. , Installation, Testing And Commissioning Charges For Sr. No. 12.00 , Thermal Insulation Of Sa / Ra Exposed Duct: Supply Of Thermal Insulation For Sa / Ra Exposed Duct By Minimum 25 Mm Thick Closed-Cell Elastomeric Nitrile Rubber Foam As Described In Technical Specifications. Insulation Material Should Be Class-O, Fire-Retardant & Self-Extinguishing And Factory Laminated Glass Cloths ( Gc ) Facing For Long Term Mechanical Strength And Better Aesthetics. Test Certificates To Be Furnished. Colour / Shade Of The Insulation Face Will Be Decided By The Engineer-In-Charge, Ipr. , Installation, Testing And Commissioning Charges For Sr. No. 14.00 , Rcc / Pcc Platform Foundation For Ahu & Odu: Preparation Of Rcc / Pcc Platform Of Suitable Size For Placement Of Ahu And 2 Nos. Of Condensing Units As Per Attached Drawing And Ahu Size. It Also Includes Preparation Of Minimum 3 Mm Thick Frp Shed At Required Height With Excess In Size Than Platform Size To Protect Ahu, Odu And Ducts From Rain. Necessary Support Structures With Painting, Foundation, Fasteners, Clamps Etc. For Frp Shed And Sealing With Combination Of Silicon Sealant, Bitumen Sheet, Suitable Sheet Etc. To Make Leak Proof Will Be In Contractors Scope. Painting Of Support Material With One Coat Zinc Primer And Two Coat Enamel Paint Of Approved Shade As Per Ipr Engineer-In-Charge. , Minor Civil And Other Works: Minor Civil Works Required To Complete The Entire Work Includes: • Dismantling Of 1 Nos. Ahu, 1 Nos. Condensing Unit, Ducting, Existing Frp Shed, Electric Control Panel & Accessories And Lifting / Shifting To Place As Per Instruction Of Ipr Engineer-In-Charge Within Fcipt Campus. • Preparation Of Pcc Footing With Ms Support Structure Required For Exposed Duct Supports. • Other Civil And Associated Works Required To Be Carry-Out For The Erections / Installations Of All The Equipments. Above Mentioned Work And Any Other Necessary Work As Indicate / Instructed By Engineer In-Charge Of Work To Complete The Work In All Respect. Minor Civil And Other Works As Described Above.